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Grain tool Product List

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Fixed abrasive tools for high-rate processing of SiC.

Fixed abrasive tools for high-rate processing of SiC.

Improving slow processing and short lifespan. A fixed abrasive tool that stabilizes SiC processing at a high rate.

In SiC processing, are there challenges such as not being able to increase processing speed or tools becoming dull quickly? SiC is very hard and difficult to machine, so traditional processing methods cause abrasives to wear out quickly, leading to a decrease in processing rate, which poses challenges in terms of cost and productivity. Furthermore, due to the increase in the diameter of the workpiece, abrasives may not reach the center, making it difficult to achieve precision, and there may also be occurrences of cracking and chipping, which are characteristic of brittle materials. Briemur achieves stable processing while maintaining cutting performance through optimal bond materials and abrasive design. It enables sustainable processing at a consistent rate while improving processing speed. This contributes to enhanced processing efficiency, improved tool life, and stabilized workpiece precision, addressing the challenges of SiC processing.

  • Other abrasives
  • Grain tool

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Fixed abrasive tools for high-rate sapphire processing.

Fixed abrasive tools for high-rate sapphire processing.

Stabilizing the finish of surfaces A, C, and R. Precisely controlling the processing quality for each surface.

Is there a variation in the finish of each surface due to sapphire processing? The processing conditions differ for surfaces A, C, and R, making it difficult to achieve a stable finish. Sapphire is hard and has poor machinability, so conventional processing can easily lead to differences in finish between surfaces due to wear of the abrasive grains and changes in contact. As a result, variations in surface roughness and precision occur, making it challenging to maintain stable quality. Briemur maintains stable processing conditions for each surface through optimal bond materials and abrasive grain design. It controls the finish of each surface, achieving uniform quality. By stabilizing surface quality, it contributes to improved processing precision and stabilization of the process, enhancing the quality of sapphire processing.

  • Grindstone
  • Grain tool

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Fixed Abrasive Tool Briermeur

Fixed Abrasive Tool Briermeur

Even with a 12-inch SiC, the parallelism is 1μm, surface roughness is Ra0.03µm, and the processing rate is 1μm/min.

Are you struggling to achieve a balance between processing rate, parallelism, and surface roughness with the large diameter of SiC? The fixed abrasive tool "Briemeur" supports 12-inch SiC and consistently achieves a parallelism of 1μm, a surface roughness of Ra0.03μm, and a processing rate of 1μm/min. For those considering high-precision and high-efficiency processing of SiC, we have prepared product materials for Briemeur.

  • Grindstone
  • Grain tool

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Fixed abrasive tools solve thermal deformation issues in resin processing.

Fixed abrasive tools solve thermal deformation issues in resin processing.

Solving the challenges of processing heat and cleaning. Improving the stability and quality of resin processing.

Are you struggling with warping, sagging, and variations in finish due to heat during resin processing? Additionally, in processing with free abrasive particles, there are cases where abrasives can enter the workpiece, making cleaning cumbersome. Conventional processing methods tend to generate heat due to high rotation and processing resistance, which can lead to deformation and quality deterioration specific to resin. The fixed abrasive tool BRIEMUR suppresses the generation of processing heat through low-speed processing and water-soluble coolant, preventing warping and sagging of the resin. Furthermore, it prevents the intrusion of abrasives, simplifying the cleaning process. This simultaneously achieves stabilization of processing quality and reduction of burdens in subsequent processes, contributing to improved efficiency in resin processing.

  • Grindstone
  • Grain tool

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Ceramics processing is also possible, fixed abrasive tool Buriemur.

Ceramics processing is also possible, fixed abrasive tool Buriemur.

Improving the machinability of ceramics! Stabilization of the rate and flatness in surface grinding processing.

In the ceramics industry, high wear resistance is required to maintain the durability and performance of products. As a result, they tend to become difficult to machine with conventional processing. In traditional grinding processes, the difficulty of machining can lead to variations in machining accuracy and wear of the reference plate. The fixed abrasive tool BRIEMUR addresses these challenges by achieving stable precision in flat grinding, contributing to the machining of ceramic products. 【Application Scenarios】 - Flat grinding of ceramic components - Machining that requires precise flatness maintenance 【Benefits of Implementation】 - Stable precision and machining rates - Easier management of machining accuracy, leading to increased productivity - Elimination of the need for reference plate replacement, reducing maintenance costs - Significant reduction of waste materials and realization of a clean machining environment

  • Grinding Machine
  • Grain tool

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Sapphire - Fixed abrasive tools for difficult-to-grind materials.

Sapphire - Fixed abrasive tools for difficult-to-grind materials.

For flat grinding of sapphire, hard-to-grind materials, glass, ceramics, metals, and resins.

Difficult-to-grind materials containing sapphire and SiC are, as the name suggests, hard and difficult to grind. However, products require flatness, parallelism, and high rates to improve productivity. To enhance flatness and parallelism, it is important to continue cutting at a stable rate. The fixed abrasive tool "Briemur" addresses the challenges of rate and precision in such difficult-to-grind materials, achieving stable processing and contributing to improved productivity for customers. 【Application Scenes】 - LAP processing of sapphire and SiC - Flat processing of ceramic parts - Precision processing of metal parts - Surface finishing of resin materials 【Effects of Introduction】 - Processing with stable precision - Increased productivity through easier precision management - Reduced maintenance due to no need for plate replacement - Significant reduction of waste material - Realization of a clean processing environment

  • Grinding Machine
  • Grain tool

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Stable finishing of sapphire polishing! Fixed abrasive tool BRIEMUR.

Stable finishing of sapphire polishing! Fixed abrasive tool BRIEMUR.

Are you struggling with scratches, chipping, and inconsistencies in finishing? We achieve high-quality surface finishes with stable processing.

In sapphire processing, the high hardness and brittleness often lead to scratches, chipping, and variations in finish, making stable quality assurance a challenge. Briemeur stabilizes the processing condition through a fixed abrasive grain structure. It achieves uniform processing while suppressing excessive localized loads, thereby reducing the occurrence of scratches and chipping. Furthermore, the stable polishing rate allows for predictable processing times, contributing to improved accuracy in process design. The wear ratio between the pellet and the workpiece is also clear, making it easier to understand and manage processing costs. This enables the simultaneous realization of "high precision, stable quality, and efficiency" in sapphire processing. Before implementation, we conduct evaluation tests with the workpieces entrusted to us. We propose optimal specifications based on the material and processing conditions, allowing for a worry-free introduction. Briemeur selects the most suitable specifications from dozens of types of pellets and provides them with a dedicated design. We also flexibly address processing challenges that cannot be handled by off-the-shelf products on a case-by-case basis. 【Features of Briemeur】 ■ Reduction of scratches and chipping ■ Stable rate = predictable processing time ■ Clear wear ratio = understandable costs

  • Wafer processing/polishing equipment
  • Grain tool

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Fixed abrasive tools that minimize the machining allowance for ceramics.

Fixed abrasive tools that minimize the machining allowance for ceramics.

Reduce excessive processing and only process what is necessary. Decrease the amount of ceramic waste.

In ceramic processing, are you removing more material than necessary, leading to increased allowances? Ceramics, being pottery, have significant thickness variations, requiring substantial material removal to achieve uniform dimensions. In conventional free abrasive processing, thinner areas are also processed simultaneously, resulting in unnecessary material being removed and increased allowances. This, in turn, leads to longer processing times and reduced yield. Briemur stabilizes the contact state with fixed abrasives, allowing for efficient processing of the necessary areas while minimizing excessive allowances. This reduces unnecessary processing and enables efficient dimensional adjustments. By optimizing allowances, you can shorten processing times, reduce material waste, and improve overall process efficiency.

  • Grindstone
  • Grain tool

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Improvement of processing rate for ceramics polishing! Fixed abrasive tool Buriemur.

Improvement of processing rate for ceramics polishing! Fixed abrasive tool Buriemur.

For ceramics processing with long processing times and low efficiency, we achieve "predictable processing times" with stable rates.

In ceramics processing, the long processing time due to the influence of hardness and machining resistance is a challenge that affects production efficiency. Additionally, variability in rates can make it difficult to predict processing times, which can also impact production planning. Briemur efficiently removes ceramics with its high polishing power, significantly shortening processing times. The wear ratio between the pellets and the workpiece is clear, making it easy to understand the wear condition and achieving visibility in cost management. As a result, it simultaneously achieves "shorter processing times," "stable rates," and "visibility in costs," contributing to increased productivity. Before implementation, we conduct evaluation tests with the workpieces entrusted to us. We propose optimal specifications based on the material and processing conditions, allowing for a worry-free introduction. Briemur selects the most suitable specifications from dozens of types of pellets and provides them with custom designs. We also flexibly address processing challenges that cannot be handled by off-the-shelf products on a case-by-case basis. 【Features of Briemur】 ■ Shortened processing time and high-efficiency processing ■ Stable rates = predictable timing ■ Clear wear ratio = understandable costs

  • Grindstone
  • Grain tool

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